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Journal of the Institute of Metals

  • 1 Morrison, William Murray

    [br]
    b. 7 October 1873 Birchwood, Inverness-shire, Scotland
    d. 21 May 1948 London, England
    [br]
    Scottish pioneer in the development of the British aluminium industry and Highlands hydroelectric energy.
    [br]
    After studying at the West of Scotland Technical College in Glasgow, in January 1895 Morrison was appointed Engineer to the newly formed British Aluminium Company Limited (BAC); it was with this organization that he spent his entire career. The company secured the patent rights to the Héroult and Bayer processes. It constructed a 200 tonne per year electrolytic plant at Foyers on the shore of Loch Ness, together with an adjacent 5000 kW hydroelectric scheme, and it built an alumina factory at Larne Harbour in north-eastern Ireland. Morrison was soon Manager at Foyers, and he became the company's Joint Technical Adviser. In 1910 he was made General Manager, and later he was appointed Managing Director. Morrison successfully brought about improvements in all parts of the production process; between 1915 and 1930 he increased the size of individual electrolytic cells by a factor of five, from 8,000 to 40,000 amperes. Soon after 1901, BAC built a second works for electrolytic reduction, at Kinlochleven in Argyllshire, where the primary design originated from Morrison. In the 1920s a third plant was erected at Fort William, in the lee of Ben Nevis, with hydroelectric generators providing some 75 MW. Alumina factories were constructed at Burntisland on the Firth of Forth and, in the 1930s, at Newport in Monmouthshire. Rolling mills were developed at Milton in Staffordshire, Warrington, and Falkirk in Stirlingshire, this last coming into use in the 1940s, by which time the company had a primary-metal output of more than 30,000 tonnes a year. Morrison was closely involved in all of these developments. He retired in 1946 as Deputy Chairman of BAC.
    [br]
    Principal Honours and Distinctions
    Commander of the Order of St Olav of Norway 1933 (BAC had manufacturing interests in Norway). Knighted 1943. Vice-Chairman, British Non-Ferrous Metals Research Association, Faraday Society, Institute of Metals. Institute of Metals Platinum Medal 1942.
    Bibliography
    1939, "Aluminium and highland water power", Journal of the Institute of Metals 65:17– 36 (seventeenth autumn lecture),
    JKA

    Biographical history of technology > Morrison, William Murray

  • 2 Rosenhain, Walter

    SUBJECT AREA: Metallurgy
    [br]
    b. 24 August 1875 Berlin, Germany
    d. 17 March 1934 Kingston Hill, Surrey, England
    [br]
    German metallurgist, first Superintendent of the Department of Metallurgy and Metallurgical Chemistry at the National Physical Laboratory, Teddington, Middlesex.
    [br]
    His family emigrated to Australia when he was 5 years old. He was educated at Wesley College, Melbourne, and attended Queen's College, University of Melbourne, graduating in physics and engineering in 1897. As an 1851 Exhibitioner he then spent three years at St John's College, Cambridge, under Sir Alfred Ewing, where he studied the microstructure of deformed metal crystals and abandoned his original intention of becoming a civil engineer. Rosenhain was the first to observe the slip-bands in metal crystals, and in the Bakerian Lecture delivered jointly by Ewing and Rosenhain to the Royal Society in 1899 it was shown that metals deformed plastically by a mechanism involving shear slip along individual crystal planes. From this conception modern ideas on the plasticity and recrystallization of metals rapidly developed. On leaving Cambridge, Rosenhain joined the Birmingham firm of Chance Brothers, where he worked for six years on optical glass and lighthouse-lens systems. A book, Glass Manufacture, written in 1908, derives from this period, during which he continued his metallurgical researches in the evenings in his home laboratory and published several papers on his work.
    In 1906 Rosenhain was appointed Head of the Metallurgical Department of the National Physical Laboratory (NPL), and in 1908 he became the first Superintendent of the new Department of Metallurgy and Metallurgical Chemistry. Many of the techniques he introduced at Teddington were described in his Introduction to Physical Metallurgy, published in 1914. At the outbreak of the First World War, Rosenhain was asked to undertake work in his department on the manufacture of optical glass. This soon made it possible to manufacture optical glass of high quality on an industrial scale in Britain. Much valuable work on refractory materials stemmed from this venture. Rosenhain's early years at the NPL were, however, inseparably linked with his work on light alloys, which between 1912 and the end of the war involved virtually all of the metallurgical staff of the laboratory. The most important end product was the well-known "Y" Alloy (4% copper, 2% nickel and 1.5% magnesium) extensively used for the pistons and cylinder heads of aircraft engines. It was the prototype of the RR series of alloys jointly developed by Rolls Royce and High Duty Alloys. An improved zinc-based die-casting alloy devised by Rosenhain was also used during the war on a large scale for the production of shell fuses.
    After the First World War, much attention was devoted to beryllium, which because of its strength, lightness, and stiffness would, it was hoped, become the airframe material of the future. It remained, however, too brittle for practical use. Other investigations dealt with impurities in copper, gases in aluminium alloys, dental alloys, and the constitution of alloys. During this period, Rosenhain's laboratory became internationally known as a centre of excellence for the determination of accurate equilibrium diagrams.
    [br]
    Principal Honours and Distinctions
    FRS 1913. President, Institute of Metals 1828–30. Iron and Steel Institute Bessemer Medal, Carnegie Medal.
    Bibliography
    1908, Glass Manufacture.
    1914, An Introduction to the Study of Physical Metallurgy, London: Constable. Rosenhain published over 100 research papers.
    Further Reading
    J.L.Haughton, 1934, "The work of Walter Rosenhain", Journal of the Institute of Metals 55(2):17–32.
    ASD

    Biographical history of technology > Rosenhain, Walter

  • 3 Hunter, Matthew Albert

    SUBJECT AREA: Metallurgy
    [br]
    b. 9 November 1878 Auckland Province, New Zealand
    d. 24 March 1961 Troy, New York, USA
    [br]
    New Zealand/American technologist and academic who was a pioneer in the production of metallic titanium.
    [br]
    Hunter arrived in England in 1902, the seventh in the succession of New Zealand students nominated for the 1851 Exhibition science research scholarships (the third, in 1894, having been Ernest Rutherford). He intended to study the metallurgy of tellurides at the Royal School of Mines, but owing to the death of the professor concerned, he went instead to University College London, where his research over two years involved the molecular aggregation of liquified gases. In 1904–5 he spent a third year in Göttingen, Paris and Karlsruhe. Hunter then moved to the USA, beginning work in 1906 with the General Electric Company in Schenectady. His experience with titanium came as part of a programme to try to discover satisfactory lamp-filament materials. He and his colleagues achieved more success in producing moderately pure titanium than previous workers had done, but found the metal's melting temperature inadequate. However, his research formed the basis for the "Hunter sodium process", a modern method for producing commercial quantities of titanium. In 1908 he was appointed Assistant Professor of Electrochemistry and Physics at Rensselaer Polytechnic Institute in Troy, New York, where he was to remain until his retirement in 1949 as Dean Emeritus. In the 1930s he founded and headed the Institute's Department of Metallurgical Engineering. As a consultant, he was associated with the development of Invar, Managanin and Constantan alloys.
    [br]
    Principal Honours and Distinctions
    1851 Great Exhibition science research scholar 1902–5. DSc London University 1904. American Die Casting Institute Doehler Award 1959. American Society for Metals Gold Medal 1959.
    Bibliography
    1910, "Metallic titanium", Journal of the American Chemistry Society 32:330–6 (describes his work relating to titanium production).
    Further Reading
    1961, "Man of metals", Rensselaer Alumni News (December), 5–7:32.
    JKA

    Biographical history of technology > Hunter, Matthew Albert

  • 4 Saniter, Ernest Henry

    SUBJECT AREA: Metallurgy
    [br]
    b. 1863 Middlesbrough, England
    d. 2 November 1934 Rotherham, Yorkshire
    [br]
    English chemist and metallurgist who introduced a treatment to remove sulphur from molten iron.
    [br]
    Saniter spent three years as a pupil in J.E.Stead's chemical laboratory in Middlesbrough, and then from 1883 was employed in the same town as Assistant Chemist at the new North-Eastern Steelworks. In 1890 he became Chief Chemist to the Wigan Coal and Iron Company in Lancashire. There he devised a desulphurizing treatment for molten iron and steel, based upon the presence of abundant lime together with calcium chloride. Between 1898 and 1904 he was in the Middlesbrough district once more, employed by Dorman Long \& Co. and Bell Brothers in experiments which led to the establishment of Teesside's first large-scale basic open-hearth steel plant. Calcium fluoride (fluorspar), mentioned in Saniter's 1892 patent, soon came to replace the calcium chloride; with this modification, his method retained wide applicability throughout the era of open-hearth steel. In 1904 Saniter became chief metallurgist to Steel, Peech \& Tozer Limited of Sheffield, and he remained in this post until 1928. Throughout the last forty years of his life he participated in the discussion of steelmaking developments and practices.
    [br]
    Principal Honours and Distinctions
    Vice-President, Iron and Steel Institute 1927–34. Iron and Steel Institute (London) Bessemer Gold Medal 1910.
    Bibliography
    1892. "A new process for the purification of iron and steel from sulphur", Journal of the Iron and Steel Institute 2:216–22.
    1893. "A supplementary paper on a new process for desulphurising iron and steel", Journal of the Iron and Steel Institute 1:73–7. 29 October 1892, British patent no. 8,612.
    15 October 1892, British patent no. 8,612A. 29 July 1893, British patent no. 17, 692.
    28 October 1893, British patent no. 23,534.
    Further Reading
    K.C.Barraclough, 1990, Steelmaking: 1850–1900 458, London: Institute of Metals, 271– 8.
    JKA

    Biographical history of technology > Saniter, Ernest Henry

  • 5 Monell, Ambrose

    SUBJECT AREA: Metallurgy
    [br]
    b. 1874 New York, USA
    d. 2 May 1921 Beacon, New York, USA
    [br]
    American metallurgist who gave his name to a successful nickel-copper alloy.
    [br]
    After graduating from Columbia University in 1896. Monell became a metallurgical engineer to the Carnegie Steel Company, rising in six years to be Assistant to the President. In 1900, while Manager of the company's open-hearth steelworks at Pittsburg, he patented a procedure for making high-carbon steel in basic conditions on the hearth of a fixed/stationary furnace; the method was intended to refine pig-iron containing substantial proportions of phosphorus and to do so relatively quickly. The process was introduced at the Homestead Works of the Carnegie Steel Company in February 1900, where it continued in use for some years. In April 1902 Monell was among those who launched the International Nickel Company of New Jersey in order to bring together a number of existing nickel interests; he became the new company's President. In 1904–5, members of the company's metallurgical staff produced an alloy of about 70 parts nickel and 30 copper which seemed to show great commercial promise on account of its high resistance to corrosion and its good appearance. Monell agreed to the suggestion that the new alloy should be given his name; for commercial reasons it was marketed as "Monel metal". In 1917, following the entry of the USA into the First World War, Monell was commissioned Colonel in the US Army (Aviation) for overseas service, relinquishing his presidency of the International Nickel Company but remaining as a director. At the time of his death he was also a director in several other companies in the USA.
    [br]
    Bibliography
    1900, British patent no. 5506 (taken out by O. Imray on behalf of Monell).
    Monell insinuated an account of his steel-making procedure at a meeting of the Iron and Steel Institute held in London and reported in The Journal of the Iron and Steel
    Institute (1900) 1:71–80; some of the comments made by other speakers, particularly B.Talbot, were adverse. The following year (1901) Monell produced a general historical review: "A summary of development in open-hearth steel", Iron Trade
    Review 14(14 November):39–47.
    Further Reading
    A.J.Wadhams, 1931, "The story of the nickel industry", Metals and Alloys 2(3):166–75 (mentions Monell among many others, and includes a portrait (p. 170)).
    JKA

    Biographical history of technology > Monell, Ambrose

  • 6 Brearley, Harry

    SUBJECT AREA: Metallurgy
    [br]
    b. 18 February 1871 Sheffield, England
    d. 14 July 1948 Torquay, Devon, England
    [br]
    English inventor of stainless steel.
    [br]
    Brearley was born in poor circumstances. He received little formal education and was nurtured rather in and around the works of Thomas Firth \& Sons, where his father worked in the crucible steel-melting shop. One of his first jobs was to help in their chemical laboratory where the chief chemist, James Taylor, encouraged him and helped him fit himself for a career as a steelworks chemist.
    In 1901 Brearley left Firth's to set up a laboratory at Kayser Ellison \& Co., but he returned to Firth's in 1904, when he was appointed Chief Chemist at their Riga works, and Works Manager the following year. In 1907 he returned to Sheffield to design and equip a research laboratory to serve both Firth's and John Brown \& Co. It was during his time as head of this laboratory that he made his celebrated discovery. In 1913, while seeking improved steels for rifle barrels, he used one containing 12.68 per cent chromium and 0.24 per cent carbon, in the hope that it would resist fouling and erosion. He tried to etch a specimen for microscopic examination but failed, from which he concluded that it would resist corrosion by, for example, the acids encountered in foods and cooking. The first knives made of this new steel were unsatisfactory and the 1914–18 war interrupted further research. But eventually the problems were overcome and Brearley's discovery led to a range of stainless steels with various compositions for domestic, medical and industrial uses, including the well-known "18–8" steel, with 18 per cent chromium and 8 per cent nickel.
    In 1915 Brearley left the laboratory to become Works Manager, then Technical Director, at Brown Bayley's steelworks until his retirement in 1925.
    [br]
    Principal Honours and Distinctions
    Iron and Steel Institute Bessemer Gold Medal 1920.
    Bibliography
    Brearley wrote several books, including: 1915 (?), with F.Ibbotson, The Analysis of Steelworks Materials, London.
    The Heat Treatment of Tool Steels. Ingots and Ingot Moulds.
    Later books include autobiographical details: 1946, Talks on Steelmaking, American Society for Metals.
    1941, Knotted String: Autobiography of a Steelmaker, London: Longmans, Green.
    Further Reading
    Obituary, 1948, Journal of the Iron and Steel Institute: 428–9.
    LRD

    Biographical history of technology > Brearley, Harry

  • 7 Percy, John

    SUBJECT AREA: Metallurgy
    [br]
    b. 23 March 1817 Nottingham, England
    d. 19 June 1889 London, England
    [br]
    English metallurgist, first Professor of Metallurgy at the School of Mines, London.
    [br]
    After a private education, Percy went to Paris in 1834 to study medicine and to attend lectures on chemistry by Gay-Lussac and Thenard. After 1838 he studied medicine at Edinburgh, obtaining his MD in 1839. In that year he was appointed Professor of Chemistry at Queen's College, Birmingham, moving to Queen's Hospital at Birmingham in 1843. During his time at Birmingham, Percy became well known for his analysis of blast furnace slags, and was involved in the manufacture of optical glass. On 7 June 1851 Percy was appointed Metallurgical Professor and Teacher at the Museum of Practical Geology established in Jermyn Street, London, and opened in May 1851. In November of 1851, when the Museum became the Government (later Royal) School of Mines, Percy was appointed Lecturer in Metallurgy. In addition to his work at Jermyn Street, Percy lectured on metallurgy to the Advanced Class of Artillery at Woolwich from 1864 until his death, and from 1866 he was Superintendent of Ventilation at the Houses of Parliament. He served from 1861 to 1864 on the Special Committee on Iron set up to examine the performance of armour-plate in relation to its purity, composition and structure.
    Percy is best known for his metallurgical text books, published by John Murray. Volume I of Metallurgy, published in 1861, dealt with fuels, fireclays, copper, zinc and brass; Volume II, in 1864, dealt with iron and steel; a volume on lead appeared in 1870, followed by one on fuels and refractories in 1875, and the first volume on gold and silver in 1880. Further projected volumes on iron and steel, noble metals, and on copper, did not materialize. In 1879 Percy resigned from his School of Mines appointment in protest at the proposed move from Jermyn Street to South Kensington. The rapid growth of Percy's metallurgical collection, started in 1839, eventually forced him to move to a larger house. After his death, the collection was bought by the South Kensington (later Science) Museum. Now comprising 3,709 items, it provides a comprehensive if unselective record of nineteenth-century metallurgy, the most interesting specimens being those of the first sodium-reduced aluminium made in Britain and some of the first steel produced by Bessemer in Baxter House. Metallurgy for Percy was a technique of chemical extraction, and he has been criticized for basing his system of metallurgical instruction on this assumption. He stood strangely aloof from new processes of steel making such as that of Gilchrist and Thomas, and tended to neglect early developments in physical metallurgy, but he was the first in Britain to teach metallurgy as a discipline in its own right.
    [br]
    Principal Honours and Distinctions
    FRS 1847. President, Iron and Steel Institute 1885, 1886.
    Bibliography
    1861–80, Metallurgy, 5 vols, London: John Murray.
    Further Reading
    S.J.Cackett, 1989, "Dr Percy and his metallurgical collection", Journal of the Hist. Met. Society 23(2):92–8.
    RLH

    Biographical history of technology > Percy, John

  • 8 Haynes, Elwood

    [br]
    b. 14 October 1857 Portland, Indiana, USA
    d. 13 April 1925 Kokomo, Indiana, USA
    [br]
    American inventor ofStellite cobalt-based alloys, early motor-car manufacturer and pioneer in stainless steels.
    [br]
    From his early years, Haynes was a practising Presbyterian and an active prohibitionist. He graduated in 1881 at Worcester, Massachusetts, and a spell of teaching in his home town was interrupted in 1884–5 while he attended the Johns Hopkins University in Baltimore. In 1886 he became permanently diverted by the discovery of natural gas in Portland. He was soon appointed Superintendent of the local gas undertaking, and then in 1890 he was hired by the Indiana Natural Gas \& Oil Company. While continuing his gas-company employment until 1901, Haynes conducted numerous metallurgical experiments. He also designed an automobile: this led to the establishment of the Haynes- Apperson Company at Kokomo as one of the earliest motor-car makers in North America. From 1905 the firm traded as the Haynes Automobile Company, and before its bankruptcy in 1924 it produced more than 50,000 cars. After 1905, Haynes found the first "Stellite" alloys of cobalt and chromium, and in 1910 he was publicizing the patented material. He then discovered the valuable hardening effect of tungsten, and in 1912 began applying the "improved" Stellite to cutting tools. Three years later, the Haynes Stellite Company was incorporated, with Haynes as President, to work the patents. It was largely from this source that Haynes became a millionaire in 1920. In April 1912, Haynes's attempt to patent the use of chromium with iron to render the product rustless was unsuccessful. However, he re-applied for a US patent on 12 March 1915 and, although this was initially rejected, he persevered and finally obtained recognition of his modified claim. The American Stainless Steel Company licensed the patents of Brearley and Haynes jointly in the USA until the 1930s.
    [br]
    Principal Honours and Distinctions
    John Scott Medal 1919 (awarded for useful inventions).
    Bibliography
    Haynes was the author of more than twenty published papers and articles, among them: 1907, "Materials for automobiles", Proceedings of the American Society of Mechanical
    Engineers 29:1,597–606; 1910, "Alloys of nickel and cobalt with chromium", Journal of Industrial Engineering
    and Chemistry 2:397–401; 1912–13, "Alloys of cobalt with chromium and other metals", Transactions of the American Institute of 'Mining Engineers 44:249–55;
    1919–20, "Stellite and stainless steel", Proceedings of the Engineering Society of West
    Pennsylvania 35:467–74.
    1 April 1919, US patent no. 1,299,404 (stainless steel).
    The four US patents worked by the Haynes Stellite Company were: 17 December 1907, patent no. 873,745.
    1 April 1913, patent no. 1,057,423.
    1 April 1913, patent no. 1,057, 828.
    17 August 1915, patent no. 1,150, 113.
    Further Reading
    R.D.Gray, 1979, Alloys and Automobiles. The Life of Elwood Haynes, Indianapolis: Indiana Historical Society (a closely documented biography).
    JKA

    Biographical history of technology > Haynes, Elwood

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